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I.HQYZ-50 Weighing filling machine:
(Pictures for reference only)
II.Equipment characteristics:
◆Filling method:Upper liquid surface filling (top filling).
◆Control method:The filling method is set manually and controlled by the microswitch.
◆Transmission mode:No power conveyor belt in the roller road.
◆With the function of digital display of the filling volume,you can complete a variety of filling volume setting.
◆It has the function of automatic peeling and net refilling.
◆It has the function of vacuum repumping and leakage prevention.
◆With a fast and slow dual-speed control function,to prevent splashing.
◆It has emergency treatment functions such as preventing misoperation and power
failure protection.
◆Electrical components:CHNT
◆Pneumatic parts: AirTAC,Taiwan
◆Display screen:Shanghai,Yingzhan
◆Sensor:ZEMIC
◆Material: frame material, Contact parts are stainless steel 304.
III.Technical parameter:
◆Filling weight:5-50kg;
◆Produce capacity:20-60Buckets/hour
◆ Weighting error:≤0.5%;
◆Inlet pressure of liquid material:0.3~0.35MPa;
◆ Working pressure :0.6~0.7MPa;
◆Power supply:AC220V±10%;
◆No power roller transmission line;
◆The bottom foot can be adjusted;
IV.Process flow:
1:Manually bucket---2:Fast and slow weighing type filling
4.1.1Main parameters, performance, characteristics, and configuration description of the host:
No. | Main system | Performance, characteristics, and configuration description |
1 | Conveying system | 1.Operational principle:Drive the container manually in the roller to complete the container delivery movement; |
2 | Filling system | 1.Operating principle: (AIRTAC) control the plug for fast and slow filling.Use the weighing sensor to cooperate with the PLC to control the filling volume.Scale table with automatic peeling function and empty bucket automatic recognition of skin weight function. 2.Design feature :SUS304 stainless steel is processed into filling mouth, filling mouth sealing ring is food-grade ultra-wear resistant sealing ring, filling head connection is quick connection, easy disassembly, maintenance and cleaning, all materials contact with inner wall, no sanitary dead corners, in line with GMP and FDA standards. 3.Material selection standard:Filling mouth material: SUS304 stainless steel, sealing ring material: fluorine rubber;Pneumatic element: Taiwan(AIRTAC); Cylinder sensor: Taiwan Air TAC;Weighing sensor: Mettletollido PLC:Mitsubishi, Japan; |
3 | Filling head lifting system | 1.Operate principle:The PLC and cylinder cooperate to control the lifting of the filling mouth; 2.Design feature:The design is simple without maintenance. Adjust the lifting height according to the container and can reach the container mouth to ensure that the filling is not foaming. 3.Material standard:Pneumatic elements: Taiwan(AIRTAC); Cylinder sensor:Taiwan (AIRTAC);Parts processing: SUS304 stainless steel; |
4 | Automatic regulation system | 1.Operate principle:Adjust the filling measurement by setting the instrument parameters and the PLC signal output; 2.Design characteristics:simple,convenient adjustment, can quickly and automatically adjust to the required filling capacity;can intuitively display the current required filling volume; |
5 | Anti-drop leakage system | 1.Operate principle:Filling nozzle cooperates with vacuum withdrawal. 1:Down state, the vacuum pumping is always in the working state. 2.Design feature :Each action is controlled by PLC and cooperate with each other to ensure that filling state or standby state without dripping to pollute the working environment. 3.Material standard:Block head material:U-PE,Vacuum retraction valve:Taiwan Chelic. |
6 | Frame | 1.Design feature :Frame structure, no sanitary dead corner, convenient for the complete cleaning of the complete machine. 2.Material standard:Frame:Choose 80*40*2Stainless steel 304. |
7 | Control system | 1.Control principle:Integrated control of electricity,gas and machine is adopted; 2.Design feature:All internal circuits use DC24 voltage, more safe; electric and gas components separately control, simple and easier maintenance;all circuits and gas signs, clear; simple operation; highly intelligent, more reasonable and humanized control; 3.Material standard:PLC:Japan Mitsubishi;Pneumatic elements are all Taiwan "AirTAC"; Internal electrical appliances are all CHNT; |
8 | Gas supply system | 1.Working principle:The intake is equipped with separate switch and pressure regulating valve with water and oil separation device to ensure stable air pressure. 2.Design feature :The gas supply to ensure the balanced operation of each pneumatic element is more stable. 3.Material standard:Pneumatic elements: Taiwan(AIRTAC). |
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半自动液体灌装机是半自动活塞式灌装机。通过气缸带动一个活塞来抽取和打出物料,用单向阀控制物料流向,并以磁簧开关控制气缸的行程,即可调节灌装量。是参照国外先进灌装机技术,其结构简单合理,操作方便。适用于医药、日化、食品、农药及特殊行业,是液体物质的定量灌装的理想设备。液体灌装机是利用压缩空气作为动力,本机外壳为304不锈钢,过流部件为316L,达到国际卫生标准,气动元件全部采用台湾亚德克,电器元件全部国外进口,灌装量调节手柄、灌装速度可任意调节,灌装精度高。灌装闷头采用防滴漏、防拉丝及升降灌装装置。本系列灌装机分为单头、双头和纯气动型.双头可任意调节,单独使用.(可定做非标机型)可根据用户需要在机型范围内任意调节灌装量及灌装速度;灌装精度高.本机机型小巧,易拆卸.易清洗。
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