HQ-GZ-5 Liquid-top-type 5L Filling Machine

I.Customer parameter requirements:

1.Filling raw material: liquid raw material;

2.Filling weight:5L-10L;

3.Degree value:1g;

4.Filling allowable error:0.1% F.S.

5.Single-machine filling speed:5L drum,120-150Drum/hour;

6.Filling Method:Liquid-level type;

7.Way to install:Ground move type;

8.Main stainless steel of equipment, raw material contact surface is SUS 304 stainless steel;

9.Liquid surface-type semi-automatic filling system;

10.Interlock control with the customer's onsite feeding equipment;

11.Pump feed in front of the filling machine;

12.Non-explosion-proof filling requirements;

II.Technical information:

Equipment Details:The filling machine equipment consists of the filling system, the control box, weighing platform, the filling rack, no power conveying roller channel, and so on this 5 parts.

Specific workflow:

Manual put the empty drum on the weighing platform, click the start button, the instrument first drum heavy, and then enter the fast falling material, reach a certain weight to the slow falling material. When the weight is about to reach the target value, then the instrument returns, representing the measurement, the filling, remove the finished drum manually！

V.Introduction of Liquid-top-type filling machine:

1.Filling system:

1.1Pneumatic filling gun:Filling gun components:The filling gun consisted mainly of the cylinders. Joints. Top the gun body. Lower the gun body. Seal parts components and other sealing components.

l  Cylinder brand:Taiwan AirTAC

l  Cylinder model:SDA50*40B

l  Gun material: full SUS 304 stainless steel

l  Sealing material: PTFE is dilute

l  Feeding size:1 1/2"φ

l  Gun-head size:1 1/2"φ

1.2Filling gun support mechanism and platform:

l  Material:SUS304

l  Manual lifting mechanism with adjustable height

1.3Two-adjustable pneumatic ball valves:

l  Brand: Domestic products

l  Valve body material:SUS 304

l  Valve material:SUS 304

l  Steel ball material:SUS 304

l  Axft material:SUS 304

l  Ball cushion material:PTFE

l  Shell pressure test: 60kg/m2

1.4Resiage collection device:

Material:SUS 304

2.System control box:

2.1Design of outer cover for dust-proof and airtight control box Material:Carbon steel injection molding

2.2Display screen:

Brand:Weinview

2.3Taiwan FATEK FBS PLC:Programmable controller performs program control

l  Brand:Yonghong

l  Location: Taiwan

l  Model:FBS-40MA

l  Function introduction: the whole process of automatic / manual switching control

l  Second-segment-type feed weight control

l  Abnormal emergency stop function control

l  Crket protection function

l  Liliquid filling procedure

l  Switch the power supply: MeanWell

l  Cylinder and source treatment and actuator: AirTAC

2.4Full-system action lamp number indicator

2.5Control box support mechanism Material:SUS304

2.6Pneumatic assembly- -Solenoid valve Brand:TaiwanTAC

Model:4V210-08

2.7Electronic weight controller:

Brand:Lingheng Location:China Model:ST550LC

Qualification:Instrument power supply    AC220V-15%+10%51HZ Working temperature:     -10℃～50℃

Physical dimensions: 92*74*45mm

Sensor power supply: DC24V 380mA（Max）

3.Weighing platform:

3.1Pb size:Design and processing according to the existing equipment size requirements

3.2Pb material:Countertop SUS 304 stainless steel

3.3High-precision electronic weighing sensor(LOAD CELL) 1pcs; Brand:Metott-Tordo Sensor(METTLER TOLEDO)

Model:MT1241-40KG

Material: Alloy steel

4.Mobile frame:

4.1Material ack material:SUS304

4.2Stand size: Design and processing according to the existing equipment size requirements;

4.3Installation of four universal wheels for easy movement and horizontal adjustment;

4.4Overall removable design for easy installation and customer use;

5.Stainless steel cam rotor pump

5.1Model:TL40

5.2Parameter: 3 square meters per hour,the pressure 0.6

5.3Power supply:1.5KW

Equipment reference diagram: