HQ-FC205 Automatic Starplate type Sterile filling compact machine:
Pharmaceutical liquid filling techniques are essential in the pharmaceutical industry to accurately and efficiently fill liquid products into containers such as vials, bottles, or ampoules. These techniques ensure precise dosing, minimize product waste, and maintain the integrity and quality of the pharmaceutical liquid.
There are several common pharmaceutical liquid filling techniques used in the industry:
1. Volumetric Filling: This technique involves filling a predetermined volume of liquid into each container. It utilizes volumetric measuring devices such as piston fillers or peristaltic pumps to accurately dispense the desired amount of liquid.
2. Gravity Filling: In gravity filling, the liquid is fed into the containers by gravity flow. The containers are positioned under a nozzle or spout, and the liquid flows into them due to the force of gravity. This technique is suitable for low-viscosity liquids.
3. Pressure Filling: Pressure filling involves using pressure to force the liquid into the containers. The liquid is pumped into the containers under pressure, ensuring accurate and consistent filling. This technique is commonly used for high-viscosity liquids or when precise dosing is required.
4. Vacuum Filling: Vacuum filling is used for filling liquids that are prone to foaming or are highly volatile. The containers are first placed under a vacuum, which removes air from the container. The liquid is then introduced, and the vacuum is released, allowing the liquid to fill the container without foaming or overflowing.
5. Aseptic Filling: Aseptic filling techniques are used to ensure the sterility of the liquid product. It involves maintaining a sterile environment throughout the filling process, using sterile containers, filters, and filling equipment. Aseptic filling techniques are crucial for pharmaceutical products that require strict adherence to sterile conditions.
Overall, pharmaceutical liquid filling techniques play a vital role in ensuring accurate dosing, maintaining product quality, and meeting regulatory requirements in the pharmaceutical industry. These techniques are continuously evolving to meet the specific needs of different liquid products and to enhance efficiency and safety in the filling process.
Technical parameter:
1 | Produce capacity: | 12-15B/Min (500mL test,determined by the bottle) |
2 | Filling volume: | 1mL-No limit |
3 | Filling type: | Peristaltic pump |
4 | Accuracy: | 1%(500mL test) |
5 | Sealing Type: | Three Paws Torque control |
6 | Number of filling and capping heads: | 6Sets |
7 | Capping torque set: | 1.2-7.2NM |
8 | Laminar flow system: | Class 100 |
9 | Supply Power: | IP 220V 50-60HZ 3.5KW |
10 | Compressed Air: | 3-5kg/cm2 0.3m3/min |
11 | Dimension: | 1830*1160*2280mm(L*W*H) |
12 | Net Weight: | 850Kg |
Characteristic:
þThis machine is suitable for liquid filling of sterile clean bottle and is used in medicine under 100 grade cleanliness environment.Fluid filling and capping of biological, serum and other products to meet GMP specification requirements;
þReduce the fixed input of bottle washing machine, dryer and sterilizing lamp equipment in customer's early stage.
þAutomatic open cap, filling, automatic rotary cap, one unit can be completed. Open cap and rotary cap set accurate torque, improve qualified rate of finished products;
þLiquid filling with peristaltic pump,optional piston pump,gear pump, etc.
þEach process has detection and protection functions;
þAdopt international first-line brand control components and accessories;
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