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HQ-ZGS108 Pre-filled Syringe filling and sealing machine:
Process flow:
Manual pour the syringes into the feeder, through the feeder automatically regularly into the track through the conversion mechanism automatically put the syringes into the mold, through the photoelectric detection of the syringes into the center mold, then by high precision cam degree mechanism into the designated post, syringes positioning, filling positioning, plunger positioning, syringes positioning out.Use special transmission mechanism to complete the lifting functions, filling, pressing and cover, etc.Touch screen control, with no syringes, no filling, top cover and other functions.
Automatic filling and capping machine:
Characteristic:
This machine is mainly used for filling 0.2-1ml special plastic bottles.Using feeder for bottle, mechanical bottle, rotary positioning, peristaltic pumping fluid, positioning rotary cover, feeder cover, positive mystery cam rotary cover.The use of manipulator two-way positioning upper cover is the company's patent products.
The machine PLC, touch screen control, high degree of automation, advanced design, compact structure;
Main technical parameters:
Countertops and surrounding side panels are imported 304 / 2B high-quality stainless steel, and the contact part with the pharmaceutical liquid is 316L stainless steel;
Filling needle material:316L stainless steel
Produce capacity:4000Syringes/hour
Applicable bottle:0.2-1ml Plastic syringes(One set mold for one specification)
Filling accuracy:±1%
Pressure cover rate:≥99%
Upper cover rate:≥99%
Power supply:380V 50Hz 3.5Kw
Machine size:2000×1700×1750mm
Main configuration of equipment:
No. | Part name | Model | Manufacturer | Remark: |
1 | The main body of the filling machine | Our company | Housing stainless steel brushed board, other stainless steel and 1010 nylon | |
2 | Electrical control system | Schneider | Stable performance and reliable action | |
3 | Peristaltic pump | Our company | Custom by measurement | |
4 | Pneumatic component | AirTAC | ||
5 | Reduced motor | Taiwan brand | ||
6 | Transfer chain plate | Shanghai | ||
7 | Reducer | Shanghai | ||
8 | Main motor | Siemens | ||
9 | Frequency transformer | Siemens | ||
10 | PLC | Siemens | ||
11 | Touch screen | Siemens | ||
12 | Pressure cover assembly | Our company | Customized | |
13 | Send cover components | Our company | Customized | |
14 | Filling system | Our company | Customized | |
15 | Main component | Our company | Made according to customer requirements | |
16 | Photoelectricity | Korean brand | ||
17 | Servo motor | Siemens | ||
18 | Servo driver | Siemens | ||
19 | Step motor | German brand | ||
20 | Switching Power Supply | Taiwan Meanwell | ||
21 | Layer flow cover | Our company | Made according to customer requirements |
Human-computer interface:
1.Unscrambler system
2.Inlet bottle system
3.Filling system
4.Loading cover system
5.Capping system
6.Unscrambler-Inlet bottle-filling-loading cover-capping-outlet bottle,synchronous system
7.Performance setting of the operation value parameters of the whole machine
★Provide an emergency stop alarm device: (Fuji, Japan)AR22VAR, 1Pcs
★With a remote control debugging device: Taiwan, 1Pcs
Note: The equipment is made according to the international EU CE standard.
1.The machine uses a unique upper cover mechanism, accurate upper cover;
2.Have the function of no bottle, no filling, no cover;
3.With emergency stop switch, automatic alarm when mechanical failure;
4.Equipped with layer flow cover to eliminate noise (noise ≤45 dB).
5.Prevent acid and alkali corrosion (filling needle is PVC; infusion tube is imported silicone tube; countertop coating is Teflon).
6. The spin cover is equal torque and does not damage the cover.
7. Inaking filling without dripping without foaming.
8.The filling needle is smoothly polished with R60 degrees inner chamfer without hanging liquid.
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