Deep analysis of the working principle of the oral liquid filling machine

Deep analysis of the working principle of the oral liquid filling machine

Oral liquid filling machine is the key equipment in the pharmaceutical production line, and its working principle involves many complex mechanical and transmission systems. Here is a detailed analysis of the working principle of the device:

1. Transmission principle: the motor transfers the power to the worm shaft of the reducer through the pulley, which distributes the power to the dial shaft, the filling part and the rolling cover head through a series of gears. This series of carefully designed transmission mechanism ensures that the filling part, the rolling head and each dial wheel can move synchronously, and simultaneously transfer the power to the bottle transfer gear through the bevel gear, so as to realize the coordination and stability of the whole filling process.

2. The working principle of the filling part: the oral liquid bottle is accurately delivered from the large transfer wheel to the transition wheel, and then smoothly transferred to the synchronous belt. The blocks on the synchronous belt are like a "horse trainer", pulling the bottle forward at a constant speed. Under the guidance of the precise tracking mechanism, the needle is accurately inserted into the bottle mouth and moved synchronously with the bottle to achieve accurate tracking filling. The submersible needle rises with the rise of the liquid level, which cleverly plays a role of defoaming and ensures the filling quality and efficiency.

3. Cap supply system: The system is composed of three parts: cover rail, cover head and cover mechanism. The head uses the principle of electromagnetic spiral oscillation, like a "magic hand" like the messy lid in good order. After the guidance of the reversing twist channel, the lid successfully entered the transmission cover track. When the bottle passes through the cap mechanism with the lid, press the cover plate gently to ensure that the lid is firmly on the bottle.

4. Working mechanism of the cap: after wearing the lid on the oral liquid bottle, enter the cap wheel. At this point, the three have been open to the bottle as the center, with the wheel rotation. Under the precise control of the cam, the rolling knife tightly presses on the lid. Then, the three rolling knives under the action of the cone sleeve, like an "iron fist" at the same time to roll over the lid, to ensure that the lid is tight and firm. After rolling, the knife quickly left the cover and returned to the original position, waiting for the next round of cover operation.

5. Tracking filling mechanism: This mechanism is driven by gear and rack by servo motor, and then drives the reciprocating movement of the needle. By fine-tuning the relative position of the spray needle holder and the mounting frame, it can ensure that the needle can be accurately inserted into the center of the bottle mouth, realizing efficient and accurate filling operation.

Every working link of the oral liquid filling machine has been carefully designed and optimized to ensure the smooth and efficient filling process. Both the transmission principle, the fine operation of the filling part, the intelligent finishing of the cover system, and the precise cooperation of the rolling head and the tracking filling mechanism all reflect the high standard requirements of modern pharmaceutical industry for equipment performance and efficiency.

#1. Oral liquid filling machines,#2. Liquid filling equipment,#3. Pharmaceutical liquid filling machines,#4. Syrup filling machines,#5. Oral solution filling machines,#6. Oral suspension filling machines,#7. Liquid medicine filling machines,#8. Volumetric liquid filling machines,

#9. Automatic liquid filling machines,#10. High-speed liquid filling machines,

#11. Bottle filling machines,#12. Capping machines,#13. Labeling machines,#14. Packaging machines for oral liquids,#15. Liquid filling and sealing machines.