Spray filling capping machine: mainly suitable for pharmaceutical and cosmetics industry round plastic bottles and glass bottles of filling and top capping operation.The equipment adopts cylinder cap mode,die clamping and positioning,with the characteristics of simple and convenient replacement specifications,The machine adopts mechanical transmission, accurate and stable transmission,with the advantages of low loss,stable work,stable output,touch screen,PLC intelligent control, simple operation, man-machine dialogue;can be connected with the front-end sub-loading machine line operation,especially suitable for batch production.Base on stainless steel, the machine meets GMP requirements.
Principle of operation of equipment:Unscrambler bottle-Spray Filling Capping Machine:
1. The bottle is arranged and delivered to the flat conveyor belt;
2. The conveyor belt runs the bottle to the set position and fills it;
3. Complete filling and run the bottle through the conveyor belt into the turntable mold;
4. Run to set position, fiber check to bottle,cylinder work and put cap to bottle(No bottle no capping);
5. The bottle went to the next station to be capped;
6. Deliver the finished product to the next process through the conveyor belt;
7. The equipment has no bottle no capping,the tightness of rotary cap adjustable, output counting function;
Main technical parameter:
Produce capacity: | Stable at 60-80B/m |
Filling heads: | 8Heads |
Filling methods: | Stainless Steel Piston Pump |
Adaptation specification: | 5-100mL(Replacement pumps) |
Capping method: | Cylinder loading cap |
Capping head: | Double heads |
Production qualified rate: | ≥99.5% |
Total power: | 220V、50Hz 3.5Kw |
Machine size: | 2800×1520×1750mm |
Performance review:1. Frame structure: integral steel frame (previously welded frame, easy to deform),Nut positioning;
Features: prevent hard deformation. Surface coating baking paint to prevent rust;
Mechanical components:
1.We take emphasis in material application, machining accuracy, heat treatment requirements and workpiece quality inspection.We do not hesitate to work at the cost of stable excellence,using high-precision imported processing center processing molding, material selection in the best, in the quality of closed, strict, to ensure the long-term use of the machine stable high output;
2.Machine frame :1.2 mm SUS304 steel plate for carbon steel plate ,1.2 mm stainless steel matte panel, column SS304 stainless steel plate;
Frack structure diagram
Laser-cut forming holes
Drive frame junction
3.All pipes are welded by automatic argon arc welding and all internal and external surfaces are mechanically polished or electropolished;
4.All pipes in contact with media are 316L materials;
Main electrical appliances:
Parts name: | Model: | Qty: | Origin place: | Brand: |
Small circuit breaker | DZ47-63 | 1 | Zhejiang | People Electrical |
Fuse Road | HG30-32 | 4 | Zhejiang | People Electrical |
AC contactor | 3TB40 | 2 | Suzhou | Siemens |
Switching Mode Power Supply | S-35-24 | 1 | Taiwan | Meanwell |
Main motor | Y8M2-4 | 1 | Switzerland | ABB |
Gear reducer motor | 51K60R6W | 2 | Shanghai | Taiqi |
Midget relay | MY2NJ | 3 | Shanghai | Japan Omron |
Fiber optic sensor | BF3RX | 1 | Japan | Sunx |
Programmable control unit(PCU) | FXIS | 1 | Japan | Mitsubishi |
Frequency governor | FR-S520SE-0.75K | 1 | Japan | Mitsubishi |
Man-machine interface | 5610ST-SA | 1 | Germany | Siemens |
Solenoidvalve | 4V220-08 | 1 | Taiwan | AirTAC |